FLEXIBLE MACHINING SYSTEM
3 Toyoda FA 630 4 axis horizontal machining centers interconnected with a rail guided vehicle and 24 24.8" square pallets in a stacker system. Each machine is equipped with a 190 tool magazine, 15,000 rpm spindle, 1471 ipm rapid and feed rates, Renishaw probing, thru-spindle coolant, linear scales and travels of 39.37" x 33.46" x 29.52" XYZ travel.
FLEXIBLE MACHINING SYSTEM
3 Toyoda FA 450 II 4 axis horizontal machining centers interconnected with a rail guided vehicle and 16.22" square pallets in stacker system. Each machine is equipped with a 200 tool magazine, 14,000 rpm spindle, 1891 ipm rapid and feed rates, Renishaw probing, thru-spindle coolant, linear scales and travels of 23.6" x 22.6" x 22.0" XYZ travel.
HORIZONTAL MACHINING CENTERS
2 Mitsui Seiki HT4A with Fanuc 15MB control, 90 tools, 12,000 rpm spindle, probing, automatic pallet changer, 4th axis, 28.3" x 23.6" x 21.6" XYZ travel.
2 Kitamura H-400, X=24.02, Y=20.08, Z=20.08, 100 tools, Fanuc 15MA control, 10,000 rpm spindle, B=4th axis, pallets 15.7" x 15.7"
2 Mitsui Seiki HT3A with Fanuc 15MA control, 60 tools, 12,000 rpm spindle, probing, automatic pallet changer, 4th axis 21.6" x 19.6" x 19.6" XYZ travel.
1 Toyoda FA 630 horizontal machining center, X=39.3", Y=33.4", Z=29.5", B=4th axis, 5th axis index table,190 tools, Fanuc 16i control, 15,000 rpm spindle, pallets 24.8" x 24.8", 1181 ipm feed rate.
VERTICAL MACHINING CENTERS
1 Okuma MC-60VA with OSP 7000M control and hard drive, 32 tools, rotary 4th axis, Indexer, 42" x 24" x 24" XYZ travel.
4 Okuma MX-55VA with MX 100 control and hard drive, 32 tools, rotary 4th axis, 25.6" x 16.1" x 17.7" XYZ travel.
1 Matsuura 760 with Yasnac MXI control, 25 tools, rotary 4th axis, 30" x 16" x 22" XYZ travel.
TURNING CENTERS
1 Okuma LU-45 4-axis with OSP 7000L-G control, 10 & 12 station turrets, HI-LO chucking, 25.9" x 39.3" turning capacity.
2 Okuma LU-35 4-axis with OSP 7000-G control, 10 & 12 station turrets, HI-LO chucking, 21.65" dia, X 36.28" turning capacity.
1 Okuma LU-15 4-axis with OSP 7000L control, 12 station top turret, 10 station bottom turret, 4,500 rpm, 14.7" swing x 23.62" LG turning capacity with programmable tail stock.
1 Okuma LR-15 4-axis with OSP 500L-G control, 10 and 8 station turrets, 4200 rpm, 18.9" dia, X 23.62" turning capacity.
1 G&L Smart Turn 4-axis with Numeripath 8000B control, two 12 station turrets, 20" chuck, 30.0" x 34.0" turning capacity.
PROGRAMMING EQUIPMENT
o PRO Engineering CAD CAM
o Unigraphics
o IDEAS Programming and Design System
o Smart-Cam CNC Programmming System
o Cadkey Computer Assisted Design System
o Computer controlled coordinate measuring machine equipment
o Fully Integrated Program Management Network
o CAD model file types: Native to PRO Engineer, native to Unigraphics, IGES, STEP, ACIS/SAT and native CAD Key
o 2D drawing file types: PRO Engineer .drw, Adobe .pdf, .jpg, .dxf, and .hpgl
TURNING EQUIPMENT
1 Leblond engine lathe (19" x 54")
1 Hardinge HLV engine lathe (10" x 24")
1 Hardinge HCT chucker (10" swing)
1 Hardinge HSL stub lathe (10" swing)
MILLING EQUIPMENT
13 Bridgeport mills (9 with digital readouts)
1 Kearney & Trecker 5HP-2CH horizontal mill
1 Cincinnati 12 x 36 duplex horizontal mill
1 Kearney & Trecker 530TF-20 vertical manual mill
DRILLING EQUIPMENT
1 Clausing 8 spindle 20" drill press
1 Clausing 3 spindle 20" drill press
1 Clausing 1 spindle 20" drill press
1 Clausing 8 spindle 15" drill press
8 Clausing 4 spindle 15" drill press
1 Clausing 3 spindle 15" drill press
3 Clausing 2 spindle 15" drill press
4 Clausing 1 spindle 15" drill press
1 Taft Pierce back spotface mach.
1 Hypneumat/Zagar multi-spindle hydraulic drill press
A variety of Commander and multi-spindle heads
GRINDING EQUIPMENT
1 Model GP-34N Okuma precision 2 axis CNC cylindrical grinder with 12.99" swing x 19.69" center to center, 11.81" maximum work diameter, Marposs E-5 automatic gauging system
2 ELB rotary 60 NPC-K surface grinder, 24" dia table x 12" high
1 ELB Rotary Surf Grinder, 20" dia x 12" high
1 Mattison 30" diameter rotary surface grinder
1 Okamoto (12" x 24") automatic surface grinder
2 Harig (6" x 18") surface grinder
1 Boyar-Schultz (16" x 12") surface grinder
1 Tos (6" X 10") ID-OD grinder
2 Cincinnati #2 tool and cutter grinder
1 Sunnen honing machine
2 Rockwell belt sandrs
MISCELLANEOUS EQUIPMENT
1 Moore #3 jig boring machine
1 Excello model 1212 double end boring machines
1 Sweco 20 cubic foot vibratory deburring machine
2 Sweco 10 cubic foot vibratory deburring machine
1 Sweco 3 cubic foot vibratory deburring machine
1 Almco V-16 vibratory finishing machine 17" x 96" tub
2 Sandblast units up to 48" X 48" with 1000# turntable
1 La Point vertical broach (25 ton X 54" stroke)
1 Kalamazoo stock saw with auto-feed
1 Roll in band saw
1 American metal parts washer
1 Hofman 25 balancer, 150 pound capacity
1 Liebherr model L-650 gear hobbing machine, maximum diameter 25-1/2 X 14-1/2 long
1 Laomaster Lap Plate, 36" dia x 10" I.D., parts up to 10-1/2", ring dia. 12-5/8 I.D. x 14-5/8 O.D.
1 Rockford Vertical Slotter, 28" Rotary Table CNC Control
1 ADF metal parts washer
1 Parlec #240 Tool Presetter
FINISHING OPERATIONS
Chromate conversion per MIL-C-5541
Passivation QQP 35 & ASTM 380
Impregnation per MIL-I-276
Painting - MIL Spec qualified Class 1 "A"
Epoxy, Urethane, Enamel, Vinal, Waterbase
Smooth through Textured, Flat to Gloss
Multi-color Applications
Electrostatic Powder Coat Paint System
Preperation
Complex Masking
Cosmetic Filling and Sanding
Vapor Degreasing
Marking
Silk Screen Electro-Etching
Pad Marking Stamping
Vibro-Peening
Marktronic 3000 marking head with keyboard, full software, stylus spring, nosepiece, Dataman 7500V handheld verifier
FINISHING EQUIPMENT
1 Norsten Powder Coat System
1 Knox Oven
1 Binks spray booth 8'W x 8'H x 6'D
1 Binks spray booth 15'W x 9'H x 26'D
1 Binks BWN 587-G bake oven 450 (gas) 9'H x 6'W x 9'D
1 Positector 3000 paint thickness tester
1 Gardner 60 gloss meter
1 Presicion beam scale
1 Ransburg REA-III Electrostatic Unit
1 Chromate Conversion Coating System
1 Loctite Impregnation System
1 Degreaser - American Metal Wash with Heater Blow Dry
2 Auto Roll Pad Markers
INSPECTION EQUIPMENT
1 Ziess (CMM) WMM850 X=33.5" Y=47.2" Z=23.6"
3 Starret (CMM) Rapid Check II, with off line and on line programming capability
1 Numerex direct computer controlled coordinate measuring machines
1 Sheffield coordinate measuring machines with MPP-2 data processor
4 Brown & Sharp Micro-Hite measuring units
2 Bendix model 1 micrometrical profilometers
1 Jones & Lamson 14" optical comparator
3 Super Micrometers
Baush & Lomb DR 25 Gauge Measuring Instrument 0 - 3
1 Federal Dimentron electronic plug gauge
1 Pneumo Centric 5500 roundness check
Surface plates to 48" x 72"
Digital readout hight gauges
Brown & Sharp Hight-Indicators
Gauge blocks (accuracy traceable to Bureau of Stds)
Toolmakers' Microscopes
Hardness testers
Indicator bore gauges to 8"
Air gauges
Microkators
Micrometer hole gauges
Full range of micrometers: Indicator, Thread, Multi-Anvil
Wide range of plug, thread plug, thread ring gauges/Masters
All required miscellaneous measuring tools and set-up blocks, knees and clamps
Last updated: 09/10/08
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