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CNC Machining Equipment
| Flexible Machining Systems |
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- 3 Toyoda FA 630 4 axis horizontal machining centers interconnected with a rail guided vehicle and 24 24.8" square pallets in a stacker system. Each machine is equipped with a 190 tool magazine, 15,000 rpm spindle, 1471 ipm rapid and feed rates, Renishaw probing, thru-spindle coolant, linear scales and travels of 39.37" x 33.46" x 29.52" XYZ travel.
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- 3 Toyoda FA 450 II 4 axis horizontal machining centers interconnected with a rail guided vehicle and 16.22" square pallets in stacker system. Each machine is equipped with a 200 tool magazine, 14,000 rpm spindle, 1891 ipm rapid and feed rates, Renishaw probing, thru-spindle coolant, linear scales and travels of 23.6" x 22.6" x 22.0" XYZ travel.
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| Horizontal Machining Centers |
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- 1 Toyoda FA 630 with 5th axis horizontal machining center with Fanuc15i TB control, 190 tools, 5000 rpm spindle, probing and high-pressure through the spindle coolant.
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- 2 Mitsui Seiki HT4A with Fanuc 15MB control, 90 tools, 12,000 rpm spindle, probing, automatic pallet changer, 4th axis, 28.3 x 23.6 x 21.6 XYZ travel
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- 1 Kitamura H-400 x=24.02" y=20.08" z=20.08" 100 tool cap. Fanuc 15ma control 10,000 rpm
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- 2 Mitsui Seiki HT3A with Fanuc 15MA control, 60 tools, 12,000 rpm spindle, probing, automatic pallet changer, 4th axis, 21.6" x 19.6" x 19.6" XYZ travel
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| Vertical Machining Centers |
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- 1 Okuma MC-60VA with OSP 7000M control and hard drive, 32 tools, rotary
4th axis, Indexer, 42" x 24" x 24" XYZ travel.
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- 4 Okuma MX-55VA with MX 100 control and hard drive, 32 tools, rotary
4th axis, 25.6" x 16.1" x 17.7" XYZ travel.
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- 1 Matsuura 760 with Yasnac MXI control, 25 tools, rotary 4th axis, 30"
x 16" x 22" XYZ travel.
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| Turning Centers |
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- 1 Hyundai Kia lathe/mill 10” chucks Fanuc 18I TB control 3500 rpm 19.7 max dia39.4 max length x=25.6” y= 4.7” z= 45.3”
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- 1 Okuma LU-45 4-axis with OSP 7000L-G control, 10 & 12 station turrets,
HI-LO chucking, 25.9" x 39.3" turning capacity.
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- 2 Okuma LU-35 4-axis with OSP 7000-G control, 10 & 12 station turrets,
HI-LO chucking, 21.65" dia, X 36.28" turning capacity.
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- 1 Okuma LU-15 4-axis with OSP 7000L control, 12 station top turret,
10 station bottom turret, 4,500 rpm, 14.7" swing x 23.62" LG
turning capacity with programmable tail stock.
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- 1 Okuma LR-15 4-axis with OSP 500L-G control, 10 and 8 station turrets,
4200 rpm, 18.9" dia, X 23.62" turning capacity.
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- 1 G&L Smart Turn 4-axis with Numeripath 8000B control, two 12 station
turrets, 20" chuck, 30.0" x 34.0" turning capacity.
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| Programming Equipment |
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- IDEAS Programming and Design System
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- Smart-Cam CNC Programmming System
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- CADkey Computer Assisted Design System
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- Computer controlled coordinate measuring machine equipment
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- Fully Integrated Program Management Network
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- CAD model file types: Native to PRO Engineer, native to Unigraphics,
IGES, STEP, ACIS/SAT and native CADKey
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- 2D drawing file types: PRO Engineer .drw, Adobe .pdf, .jpg, .dxf,
and .hpgl
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Conventional Equipment
| Turning Equipment |
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- 1 Leblond engine lathe (19" x 54")
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- 1 Hardinge HLV engine lathe (10" x 24")
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- 1 Hardinge HCT chucker (10" swing)
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| Milling Equipment |
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- 13 Bridgeport mills (9 with digital readouts)
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- 1 Kearney & Trecker 20HP-2CH horizontal mill
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- 1 Cincinnati 12 x 36 duplex horizontal mill
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| Drilling Equipment |
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- 1 Clausing 8 spindle 20" drill press
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- 1 Clausing 3 spindle 20" drill press
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- 1 Clausing 1 spindle 20" drill press
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- 1 Clausing 8 spindle 15" drill press
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- 8 Clausing 4 spindle 15" drill press
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- 1 Clausing 3 spindle 15" drill press
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- 3 Clausing 2 spindle 15" drill press
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- 4 Clausing 1 spindle 15" drill press
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| Grinding Equipment |
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- 2 ELB rotary 60 NPC‑K surface grinder, 24" dia table x 12"high
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- 1 ELB rotary 60 NPC‑K surface grinder, 20" dia table x 12"high
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- 1 Mattison 30" diameter rotary surface grinder
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- 1 Okamoto (12 X 24) automatic surface grinder
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- 2 Harig (6 X 18) surface grinder
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- 1 Boyar- Schultz (16X12) surface grinder
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- 1 TOS (6 X 10) ID-OD grinder
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- 1 Cincinnati #2 tool and cutter grinders
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- 1 G & L WinslowMatic drill grinder
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- 1 Cincinnati Monoset tool & cutter grinder
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| Miscellaneous Equipment |
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- 1 36” Lapmaster lapping machine
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- 1 Moore #3 jig boring machine
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- 1 Excello Model 1212 double end boring machine
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- 1 Sweco 20 cubic foot vibratory deburring machine
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- 2 Sweco 10 cubic foot vibratory deburring machine
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- 2 Sweco 3 cubic foot vibratory deburring machine
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- 1 Almco v‑16 vibratory finishing machine 17" x 96" tub
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- 2 sandblast units up to 48" x 48" with 1000# turntable
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- 1 Lapointe Model V.6 vertical broach (40 ton x 60" stroke)
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- 1 Hyd-Mech automatic programmable horizontal saw
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- 1 American Metal parts washer
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- 1 Liebherr model l-650 gear hobbing machine, maximum diameter 25‑1/2" x 14‑1/2" long
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- 1 Rockford vertical slotter, 28"rotary table cnc control
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- 1 Parlec # 240 tool presetter
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| Finishing Operations |
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- Anodize Type II and Type III Class I & II
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- Passivation QQP 35 & ASTM 380
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- Painting - MIL Spec qualified Class 1 "A"
Epoxy, Urethane, Enamel, Vinyl, Waterbase
Smooth through Textured, Flat to Gloss
Multi-color Applications
Electrostatic Powder Coat Paint System
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- Preparation
Complex Masking
Cosmetic Filling and Sanding
Vapor Degreasing
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- Marking
Silk Screen Electro-Etching
Pad Marking
Stamping
Vibro-Peening
Marktronic 3000 marking head with keyboard, full software, stylus spring,
nosepiece, Dataman 7500V handheld verifier
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| Finishing Equipment |
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- 1 Norsten Powder Coat System
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- 1 Binks spray booth 8'W x 8'H x 6'D
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- 1 Binks spray booth 15'W x 9'H x 26'D
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- 1 Binks BWN 587-G bake oven 450 (gas) 9'H x 6'W x 9'D
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- 1 PosiTector® 3000 paint thickness tester
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- 1 Ransburg REA-III Electrostatic Unit
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- 1 Chromate Conversion Coating System
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- 1 Loctite Impregnation System
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- 1 Degreaser - American Metal Wash with Heater Blow Dry
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| Inspection Equipment |
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- 1 Zeiss (CMM) WMM850 X=33.5" Y=47.2" Z=23.6"
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- 3 Starrett (CMM) Rapid Check II, with off line and on line programming
capability
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- 1 Numerex direct computer controlled coordinate measuring machines
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- 1 Sheffield coordinate measuring machines with MPP-2 data processor
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- 4 Brown & Sharpe Micro-Hite® measuring units
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- 2 Bendix Model 1 micrometrical profilometers
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- 1 Jones & Lamson 14" optical comparator
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- 3 Bench Super Micrometers
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- Bausch & Lomb DR 25 Gauge Measuring Instrument 0 - 3
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- 1 Mahr Federal Dimentron® electronic plug gauge
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- 1 Pneumo-Centric 5500 roundness check
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- Surface plates to 48" x 72"
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- Digital readout height gauges
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- Brown & Sharp Height Indicators
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- Gauge blocks (accuracy traceable to Bureau of Standards)
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- Indicator bore gauges to 8"
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- Full range of micrometers: Indicator, Thread, Multi-Anvil
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- Wide range of plug, thread plug, thread ring gauges/Masters
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- All required miscellaneous measuring tools and set-up
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